Model year guide

2020 Chevrolet BOLT

Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2020 Chevrolet BOLT is worth — from official NHTSA and EPA data. 208 on record.

2020 Chevrolet BOLT — representative photo
Representative photo

2020 Chevrolet BOLT at a glance

Safety recalls8
Combined118 MPGe

Included: that car's specs and build sheet, model-year recall campaigns and a fair price.

2020 Chevrolet BOLT recalls 8

Electrical System:propulsion System:traction Battery Thermal:management:software NHTSA Campaign #24V812000 · manufacturer #N242470160 · NHTSA lists this under Bolt Ev · 31/10/2024

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Bolt EUV vehicles previously repaired under Recall 21V-650. The installation of advanced diagnostic software may have failed. As such, the high voltage battery could catch fire when charged to full or nearly full capacity.

Fix: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle in…

Electrical System:propulsion System:traction Battery NHTSA Campaign #24V481000 · manufacturer #N242443000 · NHTSA lists this under Bolt Ev · 27/06/2024

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles that were previously remedied under recall number 21V-650. The advanced diagnostic software may have been incorrectly installed and fail to detect defective battery modules, possibly resulting in a battery fire.

Fix: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle in…

Seat Belts:pretensioner NHTSA Campaign #23V845000 · manufacturer #N232421970 · NHTSA lists this under Bolt Ev · 14/12/2023

General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. This recall includes certain vehicles previously repaired incorrectly under NHTSA recall number 22V-930. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpet fibers near the B-pillar, causing a fire.

Fix: Dealers will inspect both front seat belt pretensioners and, if necessary, install metal foil at the carpet near the pretensioner exhaust. Certain vehicles will also need a pretensioner cover installed. Repairs will be performed free of charge. Owner notification letters were mailed January 24, 202…

Seat Belts:pretensioner NHTSA Campaign #22V930000 · manufacturer #N222383790 · NHTSA lists this under Bolt Ev · 15/12/2022

General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpet fibers near the B-pillar, causing a fire.

Fix: Dealers will install metal foil at the carpet near the pretensioner exhaust, and install a pretensioner cover as necessary, free of charge. Owner notification letters were mailed between January 23, 2023 and April 25, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's numbe…

Electrical System:propulsion System:traction Battery NHTSA Campaign #21V650000 · manufacturer #N212345940 · NHTSA lists this under Bolt Ev · 20/08/2021

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles. The high voltage battery could catch fire when charged to full or nearly full capacity.

Fix: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle in…

Seat Belts:critical Fasteners NHTSA Campaign #20V811000 · manufacturer #N202322230 · NHTSA lists this under Bolt Ev · 23/12/2020

General Motors, LLC (GM) is recalling certain 2020 Chevrolet Bolt EV and 2021 GMC Canyon and Sierra 1500, 2500 and 3500, Yukon, Yukon XL, Cadillac Escalade and Escalade ESV and Chevrolet Blazer, Camaro, Colorado, Equinox, Silverado 1500, 2500 and 3500, Suburban and Tahoe vehicles. Incorrect bolts may have been used at one or more fastening locations to secure the seat belts to the vehicle. If an incorrect bolt was u…

Fix: GM will notify owners, and dealers will replace the suspect bolts, free of charge. The recall began January 29, 2021. Owners may contact GMC customer service at 1-800-462-8785, Cadillac customer service at 1-800-458-8006, or Chevrolet customer service at 1-800-222-1020. GM's number for this recall …

Service Brakes, Hydraulic:foundation Components:disc:caliper NHTSA Campaign #20V808000 · manufacturer #N202321400 · NHTSA lists this under Bolt Ev · 22/12/2020

General Motors, LLC (GM) is recalling certain 2020 Chevrolet Bolt EV vehicles. These vehicles may have an improperly cast front left brake caliper that can fracture during a high-pressure braking event.

Fix: GM will notify owners, and dealers will inspect the casting lot number on the front left brake caliper and replace it if necessary, free of charge. The recall began January 29, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N202321400.

Latches/locks/linkages:doors:latch NHTSA Campaign #20V184000 · manufacturer #A202298320 · NHTSA lists this under Bolt Ev · 26/03/2020

General Motors LLC (GM) is recalling certain 2019-2020 Chevrolet Bolt EV vehicles. The door-handle cable inside the rear doors may be too long, allowing contact with the window when it is opened, possibly damaging the cable. A damaged cable may cause the rear door to open unintentionally when the rear window is opened. Additionally, it may cause the rear inside door handle to not work.

Fix: GM will notify owners, and dealers will replace the rear inside door-handle cables, free of charge. The recall began April 17, 2020. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is A202298320.

Source: U.S. NHTSA, checked 4 Nov 2026. A campaign covers the model year; to see whether a particular car still needs the repair, check its VIN on NHTSA.gov or ask a franchised dealer.

2020 Chevrolet BOLT efficiency & running costs

Combined118 MPGe
City127 MPGe
Highway108 MPGe
Est. annual energy cost$650
EPA size classSmall Station Wagons
TransmissionAutomatic (variable gear ratios)
Electric range259 mi
Charge time (240V)10 hours
Passenger volume94 cu ft
Cargo volume17 cu ft
5-yr fuel cost vs average new car$8,750 less

Source: U.S. EPA / DOE fueleconomy.gov.

Estimated 5-year cost to own

A rough guide to what running a 2020 Chevrolet BOLT costs over five years and 75,000 miles.

Energy (5 yrs)$3,250
Energy only$3,250
Per mile$0.04

How this is estimated: energy is the U.S. EPA annual cost at 15,000 miles a year. There aren't enough comparable listings to estimate depreciation for this model, so it is left out. Not included: insurance, maintenance, repairs, taxes, registration and finance costs. Treat it as a comparison guide, not a quote.

Dimensions & weight

Length
164.2 in
Width
69.7 in
Height
62.6 in
Wheelbase
102.4 in
Curb weight
3,583 lb
Front track
59.1 in
Rear track
59.1 in

Manufacturer-reported figures for the 2020 Chevrolet BOLT. Source: Transport Canada vehicle specifications via NHTSA.

Investigations & service bulletins

NHTSA defect investigations 2

Pedestrian alert sounds Closed

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that…

NHTSA #DP22005 · Electrical System · opened Jan 2023 · closed Aug 2023

Electric Vehicle Battery Fires Closed

In October 2020, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE) on 2017-2020 Model Year (MY) Chevrolet Bolt vehicles based on complaints received alleging that the vehicles caught fire under the seating area while parked and unattended. At the time, ODI had received 2 Vehicle Owner Questionnaires (VOQs) and several field reports. All complaints alleged vehicles caught fire during or af…

NHTSA #PE20016 · Electrical System · opened Oct 2020 · closed Feb 2022

An investigation means NHTSA is examining a possible defect — it is not a recall, and many close without one.

Manufacturer service bulletins 601

Technical notes the manufacturer sent to dealers about known issues and fixes. Useful to mention to a mechanic — they are not recalls and repairs may not be covered. Showing the 10 most recent of 601.

This PI provides Diagnostics tips on how the LIN bus works and how to diagnosis it.

Bulletin PIT5698F · Sep 2026

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

Bulletin PIP4902W · Sep 2026

Certain vehicles may have a condition where a false diagnostic trouble code (DTC) is set. Dealers are to reprogram the Hybrid Powertrain Control Module 2.

Bulletin N252530430-01 · Aug 2026

PI to help diagnose A/C concern

Bulletin PIT5099J · Jul 2026

This preliminary information communicates information about how to determine if a wheel and tires size change is available.

Bulletin PIT3271Q · Apr 2026

This Preliminary information communicates the steps on how to save a GDS2 Session Log and upload to a Technical Assistance Case in CX Connect.

Bulletin PIP6104 · Mar 2026

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

Bulletin PIP4902V · Mar 2026

Certain vehicles may have been sold with a GM NACS Level 2 EV charging adapter (NACS to J1772) in which a quality issue was identified. Dealers are to provide the customer with the latest design charging adapter.

Bulletin N252541510 · Mar 2026

This Preliminary information communicates to the field on how to diagnosis a GPS issue with the Telematic module with no DTC'ss

Bulletin PIT6425D · Mar 2026

Certain vehicles may have a condition where a false diagnostic trouble code (DTC) is set. Dealers are to reprogram the Hybrid Powertrain Control Module 2.

Bulletin N252530430 · Jan 2026

Source: NHTSA Office of Defects Investigation, listed for the BOLT EV FWD. Model-year data, not specific to one car.

2020 Chevrolet BOLT vehicles on record

Other Chevrolet BOLT model years

2020 Chevrolet BOLT — frequently asked questions

Does the 2020 Chevrolet BOLT have any safety recalls?

NHTSA lists 8 recall campaigns for the 2020 Chevrolet BOLT. Whether an individual car still needs a recall repair depends on its VIN — check it on NHTSA.gov or ask a franchised dealer. Recall repairs are done at no charge.

What gas mileage does the 2020 Chevrolet BOLT get?

The 2020 Chevrolet BOLT has a U.S. EPA estimate of 118 MPGe combined (127 city / 108 highway).

Sources: NHTSA (recalls, complaints, crash tests), U.S. EPA (fuel economy). Vehicle data only — CarLogs never shows owner information.