Model year guide

2005 Chevrolet c5500

Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2005 Chevrolet c5500 is worth — from official NHTSA and EPA data. 1 on record.

2005 Chevrolet c5500 at a glance

Safety recalls2
Owner complaints4

Included: that car's specs and build sheet, model-year recall campaigns and a fair price.

2005 Chevrolet c5500 recalls 2

Equipment Adaptive/mobility NHTSA Campaign #08E004000 · manufacturer #ONP2007-02 · 07/01/2008

CERTAIN INTERMOTIVE WHEELCHAIR LIFT INTERLOCK, P/NO. ILIS605-H3 ILIS ACTIVATION KIT (INTERLOCK OPTION FOR GATEWAY 401) SOLD FOR USE AS AFTERMARKET FOR 2005 - 2008 CHEVY 560 (C4500 AND C5500 KODIAK) 6.6L DIESEL VEHICLES WHICH A PROTECTION DIODE WAS USED. THE DIODE CAN BE EXPOSED TO VOLTAGE SPIKES GREATER THAN WHAT IT CAN WITHSTAND. THE DIODE COULD FAIL, WHICH COULD PREVENT VEHICLE INTERLOCK OPERATION WHEN A WHEELCHAI…

Fix: INTERMOTIVE WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 20, 2007. OWNERS CAN CONTACT INTERMOTIVE TOLL-FREE AT 1-800-969-6080. THIS RECALL ONLY PERTAINS TO AFTERMARKET INTERMOTIVE WHEELCHAIR LIFTS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON …

Suspension NHTSA Campaign #07E086000 · 16/10/2007

CERTAIN LINK ULTRARIDE REAR AIR SUSPENSION SYSTEMS, MODEL 8M000070, SOLD FOR INSTALLATION AS AFTERMARKET EQUIPMENT ON GM CHASSIS MODELS 4500 AND 5500, AMBULANCES AND SHUTTLE BUSES. THE AXLE SIDE LATERAL CONTROL BRACKET OF THE SUSPENSION HAS CRACKED IN SOME CASES.

Fix: LINK WILL NOTIFY OWNERS AND PROVIDE REPAIR KITS FREE OF CHARGE AND WILL REIMBURSE FOR LABOR AND INSPECTION COSTS. THE RECALL BEGAN JUNE 7, 2007. OWNERS CAN CONTACT LINK TOLL-FREE AT 1-800-222-6283.

Source: U.S. NHTSA, checked 4 Nov 2026. A campaign covers the model year; to see whether a particular car still needs the repair, check its VIN on NHTSA.gov or ask a franchised dealer.

2005 Chevrolet c5500 common problems

The most-reported problem areas across all 4 owner complaints filed with NHTSA — and what to check before you buy.

Steering
Steering should be tight and centered — no play, clunks or wandering. Test at low and highway speed; listen for power-steering whine.
Service Brakes
Brakes should feel firm and quiet — no grinding, pulsing or pulling. Check for an ABS light and uneven pad/rotor wear.
Electrical System
Test every electrical feature: windows, locks, infotainment, charging and all lights. Watch for flickering, dead accessories or warning lights.
Hydraulic
Have a trusted mechanic inspect this system as part of a pre-purchase inspection.
Fuel System
Sniff for fuel odor, check for leaks, hard starts or stalling, and confirm the fuel gauge reads correctly.
Other
Have a trusted mechanic inspect this system as part of a pre-purchase inspection.

Investigations & service bulletins

Manufacturer service bulletins 111

Technical notes the manufacturer sent to dealers about known issues and fixes. Useful to mention to a mechanic — they are not recalls and repairs may not be covered. Showing the 10 most recent of 111.

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

Bulletin PIP5601C · Jul 2025

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

Bulletin PIT5074R · May 2025

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

Bulletin PIT5074R · May 2025

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

Bulletin PIT5074R · May 2025

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

Bulletin 03-06-01-023I · Engine · Dec 2024

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

Bulletin 03-06-01-023H · Engine · Oct 2024

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Bulletin 02-00-89-002X · Sep 2024

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in que…

Bulletin PIT3271P · Sep 2024

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exc…

Bulletin General Communication · Electrical System · Aug 2024

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more caref…

Bulletin 24-NA-141 · Power Train · Jul 2024

Source: NHTSA Office of Defects Investigation, listed for the C5500. Model-year data, not specific to one car.

2005 Chevrolet c5500 trims & engines on record

Trims
Cutaway Com. Cab
Engines
6.6L 8-cyl

2005 Chevrolet c5500 vehicles on record

Other Chevrolet c5500 model years

2005 Chevrolet c5500 — frequently asked questions

Does the 2005 Chevrolet c5500 have any safety recalls?

NHTSA lists 2 recall campaigns for the 2005 Chevrolet c5500. Whether an individual car still needs a recall repair depends on its VIN — check it on NHTSA.gov or ask a franchised dealer. Recall repairs are done at no charge.

What are the most common problems with the 2005 Chevrolet c5500?

Across all 4 owner complaints filed with NHTSA, the most-reported problem areas are steering, service brakes, electrical system.

Sources: NHTSA (recalls, complaints, crash tests), U.S. EPA (fuel economy). Vehicle data only — CarLogs never shows owner information.