2004 Chevrolet Optra
Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2004 Chevrolet Optra is worth — from official NHTSA and EPA data. 5 on record.
2004 Chevrolet Optra at a glance
Included: that car's specs and build sheet, model-year recall campaigns and a fair price.
2004 Chevrolet Optra recalls 0
No NHTSA safety-recall campaigns are on record for the 2004 Chevrolet Optra.
Source: U.S. NHTSA, checked 4 Nov 2026. A campaign covers the model year; to see whether a particular car still needs the repair, check its VIN on NHTSA.gov or ask a franchised dealer.
2004 Chevrolet Optra common problems
The most-reported problem areas across all 1 owner complaint filed with NHTSA — and what to check before you buy.
2004 Chevrolet Optra MPG & running costs
Source: U.S. EPA / DOE fueleconomy.gov. The EPA lists 2 versions of this model year; combined is shown as a range and the other figures are averages.
Estimated 5-year cost to own
A rough guide to what running a 2004 Chevrolet Optra costs over five years and 75,000 miles.
How this is estimated: fuel is the U.S. EPA annual cost at 15,000 miles a year. There aren't enough comparable listings to estimate depreciation for this model, so it is left out. Not included: insurance, maintenance, repairs, taxes, registration and finance costs. Treat it as a comparison guide, not a quote.
Dimensions & weight
Manufacturer-reported figures for the 2004 Chevrolet Optra. Source: Transport Canada vehicle specifications via NHTSA.
Investigations & service bulletins
Manufacturer service bulletins 221
Technical notes the manufacturer sent to dealers about known issues and fixes. Useful to mention to a mechanic — they are not recalls and repairs may not be covered. Showing the 10 most recent of 221.
This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
Bulletin PIP5601C · Jul 2025This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in que…
Bulletin PIT3271P · Sep 2024Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exc…
Bulletin General Communication · Electrical System · Aug 2024GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more caref…
Bulletin 24-NA-141 · Power Train · Jul 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce c…
Bulletin 16-NA-383 · Fuel/propulsion System, Engine · Jun 2024This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
Bulletin 18-NA-099 · Jun 2024This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.
Bulletin 24-NA-098 · Electrical System · Jun 2024This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.
Bulletin 09-00-89-008G · May 2024This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
Bulletin 10-08-45-001H · Electrical System · Mar 2024This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce…
Bulletin 16-NA-383 · Engine And Engine Cooling · Mar 2024Source: NHTSA Office of Defects Investigation, listed for the OPTRA. Model-year data, not specific to one car.
Canadian recalls 5
Transport Canada recall campaigns for the 2004 Chevrolet Optra. Relevant if the car was first sold in, or imported from, Canada.
Electrical
On certain vehicles, heat generated within the headlamp switch and/or daytime running light (DRL) module could melt the headlamp switch or DRL module and cause a fire, which may result in injury and/or property damage. Correction: Dealers will inspect, and if necessary replace the DRL module and the headlamp switch and install a relay in the headlamp circuit.
Transport Canada #2014182 · May 2014Lights And Instruments
On certain vehicles, the Daytime Running Lamp (DRL) module may fail, causing one or more of the following conditions: the DRLs may flicker but remain illuminated; the DRL indicator in the instrument panel may flash; the DRLs may remain illuminated after the vehicle is turned OFF; the DRLs may cease to function and the DRL indicator in the instrument panel will turn OFF. A loss…
Transport Canada #2012274 · Aug 2012Lights And Instruments
On certain vehicles, an instrument panel harness connector could melt, which may cause a loss of headlamp function. Loss of headlamp illumination, should it occur during a rainy/snowy day, or during hours of darkness, could compromise the driver’s ability to see the road and its users, which could result in a crash causing property damage and/or personal injury. Correction: Dea…
Transport Canada #2012275 · Aug 2012Lights And Instruments
Certain vehicles may experience a loss of headlamp low beam or Daytime Running Light (DRL) function as a result of a melted instrument panel harness connector. Low beam failure would lead to reduced visibility during hours of darkness. DRL failure may render the vehicle less visible to other motorists and pedestrians during daylight hours. Both cases could lead to a vehicle cra…
Transport Canada #2007315 · Sep 2007Electrical
On certain vehicles, the stop lamp switch may become misadjusted if an upward force is applied to the brake pedal. The stop lamp electrical contacts in a misadjusted stop lamp switch may not open when the brake pedal is at its natural rest position, resulting in the brake lights staying illuminated continuously without service brake pedal application. Correction: Dealers will r…
Transport Canada #2005021 · Nov 2005Source: Transport Canada Motor Vehicle Safety Recalls Database.