Model year guide

2004 Ford Expedition

Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2004 Ford Expedition is worth — from official NHTSA and EPA data. 201 on record.

2004 Ford Expedition — representative photo
Representative photo · via Wikimedia Commons

2004 Ford Expedition at a glance

Safety recalls4
Owner complaints296
Combined14 mpg
Typical price$4,003

Free: specs, open recalls for that exact car, build sheet and fair price.

2004 Ford Expedition recalls 4

Exterior Lighting NHTSA Campaign #06E064000 · 17/07/2006

CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Fix: TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

Exterior Lighting NHTSA Campaign #09E012000 · 07/04/2009

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Exterior Lighting NHTSA Campaign #06E026000 · 23/03/2006

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Exterior Lighting:headlights NHTSA Campaign #06E023000 · 13/03/2006

CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Fix: ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

Source: U.S. NHTSA. A recall applies to a model year, but only a VIN check shows whether a specific car has had the repair done.

2004 Ford Expedition common problems

The most-reported problem areas from 296 owner complaints filed with NHTSA — and what to check before you buy.

Engine
Listen for knocks or ticking, check for leaks and blue/white exhaust smoke, and make sure it doesn't overheat. No check-engine light should be on.
Power Train
Drive through every gear: watch for slipping, hard or delayed shifts, and shudder. Check for transmission/driveline leaks and noises.
Electrical System
Test every electrical feature: windows, locks, infotainment, charging and all lights. Watch for flickering, dead accessories or warning lights.
Fuel/propulsion System
Check for fuel or battery warnings, hard starts and stalling. On a hybrid/EV, confirm charging and range behave normally.
Exterior Lighting
Confirm all headlights, brake lights, turn signals and reverse lights work, with no moisture inside the housings.
Structure
Inspect for rust, fresh undercoating, mismatched paint, uneven panel gaps and any sign of prior collision or frame repair.

2004 Ford Expedition safety ratings

Frontal crash★★★★★

Source: NHTSA 5-Star Safety Ratings (NCAP), tested as the 2004 Ford Expedition 4-DR.. Ratings can differ by body style and drivetrain.

2004 Ford Expedition MPG & running costs

Combined14 mpg
City13 mpg
Highway17 mpg
Est. annual fuel cost$4,413

Source: U.S. EPA / DOE fueleconomy.gov, averaged across trims.

What's a 2004 Ford Expedition worth?

Low
$2,000
Typical price
$4,003
High
$6,500

From 197 comparable 2004 Ford Expedition listings.

Estimated 5-year cost to own

A rough guide to what running a 2004 Ford Expedition costs over five years and 75,000 miles.

Fuel (5 yrs)$22,065
Depreciation (5 yrs)$2,750
Total$24,815
Per mile$0.33

How this is estimated: fuel is the U.S. EPA annual cost at 15,000 miles a year. Depreciation compares today's typical asking price for this model year ($4,003) with the same model 5 model-years older ($1,267), from CarLogs listing data. Not included: insurance, maintenance, repairs, taxes, registration and finance costs. Treat it as a comparison guide, not a quote.

2004 Ford Expedition trims & engines on record

Trims
Eddie Bauer · XLT · XLS · XLT Sport
Engines
5.4L 8-cyl 260 hp · 4.6L 8-cyl 232 hp

2004 Ford Expedition vehicles on record

Other Ford Expedition model years

2004 Ford Expedition — frequently asked questions

Does the 2004 Ford Expedition have any safety recalls?

Yes — NHTSA lists 4 safety recalls for the 2004 Ford Expedition. Recall repairs are free at any franchised dealer. Whether a specific car still has one open depends on its VIN.

What are the most common problems with the 2004 Ford Expedition?

Based on 296 owner complaints filed with NHTSA, the most-reported problem areas are engine, power train, electrical system.

What is the 2004 Ford Expedition safety rating?

NHTSA gives the 2004 Ford Expedition crash-test ratings of frontal 5★ (out of 5; this model year pre-dates NHTSA's overall score).

What gas mileage does the 2004 Ford Expedition get?

The U.S. EPA rates the 2004 Ford Expedition at about 14 mpg combined (13 city / 17 highway).

How much is a 2004 Ford Expedition worth?

Comparable 2004 Ford Expedition listings run roughly $2,000–$6,500, typically around $4,003 (from 197 vehicles).

Sources: NHTSA (recalls, complaints, crash tests), U.S. EPA (fuel economy). Vehicle data only — CarLogs never shows owner information.