Model year guide

1991 Ford f-250

Recalls, most-reported problems, crash-test ratings, fuel economy and what a 1991 Ford f-250 is worth — from official NHTSA and EPA data. 1 on record.

1991 Ford f-250 — representative photo
Representative photo · via Wikimedia Commons

1991 Ford f-250 at a glance

Safety recalls7
Owner complaints125
Combined14 mpg

Free: specs, open recalls for that exact car, build sheet and fair price.

1991 Ford f-250 recalls 7

Tires:tread/belt NHTSA Campaign #01X001000 · 22/05/2001

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWE…

Fix: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Steering: Steering Wheel/handle Bar NHTSA Campaign #93V066000 · 27/04/1993

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Fix: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Fuel System, Gasoline NHTSA Campaign #01I008000 · 19/07/2001

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 1990-1993 FORD F-SERIES VEHICLES EQUIPPED WITH DUAL FUEL TANKS AND 4.9, 5.0,5.8, OR 7.5 LITER GASOLINE FUELED ENGINES. SOME VEHICLES CAN EXPERIENCE A CROSS TANK FUEL FLOW CONDITION DUE TO A DAMAGED CHECK VALVE IN THE FUEL PUMP/SENDER ASSEMBLY. FUEL MAY BE SUPPLI…

Fix: FORD IS EXTENDING THE WARRANTY FOR POTENTIAL FUEL CROSS-FLOW TO 12 YEARS OF SERVICE OR 150,000 MILES FROM THE VEHICLE'S WARRANTY START DATE, WHICHEVER OCCURS FIRST. THIS COVER WILL AUTOMATICALLY TRANSFER TO SUBSEQUENT OWNERS AT NO CHARGE. IF A VEHICLE ALREADY HAS MORE THAN 150,000 MILES, THIS OVE…

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings NHTSA Campaign #94V040000 · 23/02/1994

THE STEEL FUEL RETURN TUBES THAT CONNECT THE FRAME FUEL RETURN LINES WITH THE ENGINE FUEL RAIL CAN CONTACT THE PINCH WELD FLANGE CONNECTING THE DASH PANEL TO THE FLOOR PAN. CONTINUED CONTACT LEADS TO ABRASION OF THE STEEL FUEL RETURN TUBE AND EVENTUALLY RESULTS IN A FUEL LEAK.

Fix: FORD DEALERS WILL REPLACE THE FUEL RETURN TUBES WITH FLEXIBLE STAINLESS STEEL BRAIDED/TEFLON TUBES. DEALERS WILL ALSO INSPECT THE FUEL SUPPLY TUBES.

Fuel System, Gasoline:storage:tank Assembly NHTSA Campaign #93V125000 · 02/08/1993

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Fix: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

Service Brakes, Hydraulic:foundation Components:drum:shoes/linings NHTSA Campaign #92V026000 · 03/03/1992

A REVISED BRAKE LINING NOISE INSULATOR RESULTED IN A DECREASE IN THE THERMAL INSULATION BETWEEN THE BRAKE LINING AND THE FRONT BRAKE CALIPER PISTON. THIS CAUSED GREATER HEAT TRANSFER TO THE CALIPER PISTONS WITH THE POTENTIAL TO OVERHEAT THE BRAKE FLUID AND DIMINISH BRAKE EFFECTIVENESS DURING SEVERE BRAKING CONDITIONS.

Fix: ADD SNAP-IN INSULATORS THAT ATTACH TO EACH OF THE FRONT BRAKE CALIPER PISTONS. IN ADDITION, VEHICLES WITH 7.5 L ENGINES WILL HAVE INSULATION ADDED TO THE ENGINE COMPARTMENT BRAKE LINES.

Electrical System:ignition NHTSA Campaign #96V071000 · 25/04/1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Fix: DEALERS WILL REPLACE THE IGNITION SWITCH.

Source: U.S. NHTSA. A recall applies to a model year, but only a VIN check shows whether a specific car has had the repair done.

1991 Ford f-250 common problems

The most-reported problem areas from 125 owner complaints filed with NHTSA — and what to check before you buy.

Fuel System
Sniff for fuel odor, check for leaks, hard starts or stalling, and confirm the fuel gauge reads correctly.
Gasoline
Have a trusted mechanic inspect this system as part of a pre-purchase inspection.
Fuel/propulsion System
Check for fuel or battery warnings, hard starts and stalling. On a hybrid/EV, confirm charging and range behave normally.
Electrical System
Test every electrical feature: windows, locks, infotainment, charging and all lights. Watch for flickering, dead accessories or warning lights.
Tires
Check tread depth, the DOT age date, and that all four tires match with even wear. Look for bulges or cracks.
Vehicle Speed Control
Test cruise control and throttle response, and watch for any hesitation or unintended acceleration.

1991 Ford f-250 MPG & running costs

Combined14 mpg
City12 mpg
Highway16 mpg
Est. annual fuel cost$4,567

Source: U.S. EPA / DOE fueleconomy.gov, averaged across trims.

Estimated 5-year cost to own

A rough guide to what running a 1991 Ford f-250 costs over five years and 75,000 miles.

Fuel (5 yrs)$22,835
Fuel only$22,835
Per mile$0.30

How this is estimated: fuel is the U.S. EPA annual cost at 15,000 miles a year. There aren't enough comparable listings to estimate depreciation for this model, so it is left out. Not included: insurance, maintenance, repairs, taxes, registration and finance costs. Treat it as a comparison guide, not a quote.

1991 Ford f-250 trims & engines on record

Engines
7.3L 8-cyl 160 hp

1991 Ford f-250 vehicles on record

Other Ford f-250 model years

1991 Ford f-250 — frequently asked questions

Does the 1991 Ford f-250 have any safety recalls?

Yes — NHTSA lists 7 safety recalls for the 1991 Ford f-250. Recall repairs are free at any franchised dealer. Whether a specific car still has one open depends on its VIN.

What are the most common problems with the 1991 Ford f-250?

Based on 125 owner complaints filed with NHTSA, the most-reported problem areas are fuel system, gasoline, fuel/propulsion system.

What gas mileage does the 1991 Ford f-250 get?

The U.S. EPA rates the 1991 Ford f-250 at about 14 mpg combined (12 city / 16 highway).

Sources: NHTSA (recalls, complaints, crash tests), U.S. EPA (fuel economy). Vehicle data only — CarLogs never shows owner information.