2004 Volvo V40
Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2004 Volvo V40 is worth — from official NHTSA and EPA data. 71 on record.
2004 Volvo V40 at a glance
Included: that car's specs and build sheet, model-year recall campaigns and a fair price.
2004 Volvo V40 recalls 3
ON CERTAIN PASSENGER VEHICLES, THE NON-RETURN VALVE MAY CRACK DUE TO A POOR WELD CAUSING A VACUUM LEAK.
Fix: DEALERS WILL INSPECT, AND IF NECESSARY, REPLACE THE VACUUM HOSE. THE RECALL BEGAN ON NOVEMBER 29, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
ON CERTAIN SEDANS AND STATION WAGONS, THERE MAY BE A FUEL LEAK FROM THE FUEL RAIL DUE TO INADEQUATE WELDING.
Fix: DEALERS WILL INSTALL A V-CLAMP TO THE FUEL RAIL. OWNER NOTIFICATION BEGAN ON JANUARY 28, 2004. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Fix: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE …
Source: U.S. NHTSA, checked 4 Nov 2026. A campaign covers the model year; to see whether a particular car still needs the repair, check its VIN on NHTSA.gov or ask a franchised dealer.
2004 Volvo V40 common problems
The most-reported problem areas across all 4 owner complaints filed with NHTSA — and what to check before you buy.
2004 Volvo V40 MPG & running costs
Source: U.S. EPA / DOE fueleconomy.gov.
What's a 2004 Volvo V40 worth?
Estimated 5-year cost to own
A rough guide to what running a 2004 Volvo V40 costs over five years and 75,000 miles.
How this is estimated: fuel is the U.S. EPA annual cost at 15,000 miles a year. There aren't enough comparable listings to estimate depreciation for this model, so it is left out. Not included: insurance, maintenance, repairs, taxes, registration and finance costs. Treat it as a comparison guide, not a quote.
Dimensions & weight
Manufacturer-reported figures for the 2004 Volvo V40. Source: Transport Canada vehicle specifications via NHTSA.
Investigations & service bulletins
Manufacturer service bulletins 153
Technical notes the manufacturer sent to dealers about known issues and fixes. Useful to mention to a mechanic — they are not recalls and repairs may not be covered. Showing the 10 most recent of 153.
This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Current items under prior appro…
Bulletin 37809.1.1 · Apr 2026This is a Technical Journal. Vehicle type and platform identification.
Bulletin 19245 · Dec 2025This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: • Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. • Connect to the vehicle over…
Bulletin 8501 · Exterior Lighting · Apr 2025Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing issue with the key fob. As…
Bulletin S10303 · Feb 2025Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing issue with the key fob. As…
Bulletin S10303 · Feb 2025This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: • Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. • Connect to the vehicle over…
Bulletin 8501 · Exterior Lighting · Jan 2025This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory
Bulletin 37175 · Jan 2025This is a Technical Journal: Software Upgrade / Download Guide. If one control unit is upgraded and not all, it may result in various problems.
Bulletin TJ31543 · Oct 2024Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
Bulletin TJ27536.21.1-2024-08-07 · Electrical System · Aug 2024This is a Technical Journal: 12V Battery Testing Method
Bulletin 26745.13.14 · Electrical System · Jan 2024Source: NHTSA Office of Defects Investigation, listed for the V40. Model-year data, not specific to one car.
Canadian recalls 4
Transport Canada recall campaigns for the 2004 Volvo V40. Relevant if the car was first sold in, or imported from, Canada.
Seats And Restraints
Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly. The label indicates that the booster cushion can be used for children weighing between 15 and 36 kg (33 and 80 lb). CMVSS 213 states that the minimum weight for use must be 18 kg (40 lb). Should an underweight child be placed in…
Transport Canada #2006066 · Mar 2006Brakes
On certain vehicles, the vacuum valve and hose assembly at the brake booster could develop a vacuum leak due to an incorrect welding process during assembly. A vacuum leak at the brake booster would affect the performance of the power-assisted brakes. More brake pedal force may be required to stop the vehicle. Correction: Dealers will inspect and, if necessary, replace the vacu…
Transport Canada #2004370 · Oct 2004Fuel System
On certain vehicles, improper welding of the end cover that secures the service nipple to the fuel rail may eventually cause a fuel leak. A fuel leak in the presence of an ignition source could create the risk of a vehicle fire and possible injury or death. Correction: Dealer will install a V-clamp securing device to the fuel rail.
Transport Canada #2003261 · Oct 2003Other
Certain vehicles do not comply with CMVSS 210.2. The symbol indicating the presence of a lower universal anchorage system, and a reproduction of this symbol were omitted from the owner's manual. Correction: The corrected owner's manual page will be mailed to owners.
Transport Canada #2003226 · Sep 2003Source: Transport Canada Motor Vehicle Safety Recalls Database.
About the Volvo V40
Volvo V40 may refer to:Volvo V40 (1995–2004), a station wagon version of the S40 manufactured by Volvo from 1995 to 2004 Volvo V40 (2012–2019), a hatchback manufactured by Volvo from 2012 to 2019
From Wikipedia, licensed CC BY-SA 4.0. Describes the model line in general, not this model year specifically.
2004 Volvo V40 trims & engines on record
2004 Volvo V40 vehicles on record
2004 Volvo V40 BaseYV1VW27574F067094
2004 Volvo V40 BaseYV1VW27564F085196
2004 Volvo V40 BaseYV1VW27544F036420
2004 Volvo V40 BaseYV1VW27554F103249
2004 Volvo V40 BaseYV1VW27524F102625
2004 Volvo V40 BaseYV1VW27584F058887
2004 Volvo V40 BaseYV1VW275X4F056929
2004 Volvo V40YV1VW70924F120070
2004 Volvo V40YV1VW70924F086994
2004 Volvo V40YV1VW10K34F108745
2004 Volvo V40YV1VW14K24F104760
2004 Volvo V40YV1VW70924F113522
2004 Volvo V40YV1VW14K24F114347
2004 Volvo V40YV1VW14K24F103175
2004 Volvo V40YV1VW78824F091131
2004 Volvo V40YV1VW70924F111522
2004 Volvo V40YV1VW70924F113902
2004 Volvo V40YV1VW70924F091647
2004 Volvo V40YV1VW78824F090237
2004 Volvo V40YV1VW29624F102039
2004 Volvo V40YV1VW14K24F106241
2004 Volvo V40YV1VW70924F107884
2004 Volvo V40YV1VW14K24F104481
2004 Volvo V40YV1VW70924F071316