Model year guide

2004 Ford econoline

Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2004 Ford econoline is worth — from official NHTSA and EPA data. 3 on record.

2004 Ford econoline — representative photo
Representative photo · via Wikimedia Commons

2004 Ford econoline at a glance

Safety recallsNone
Owner complaints115

Included: that car's specs and build sheet, model-year recall campaigns and a fair price.

2004 Ford econoline recalls 0

No NHTSA safety-recall campaigns are on record for the 2004 Ford econoline.

Source: U.S. NHTSA, checked 4 Nov 2026. A campaign covers the model year; to see whether a particular car still needs the repair, check its VIN on NHTSA.gov or ask a franchised dealer.

2004 Ford econoline common problems

The most-reported problem areas across all 115 owner complaints filed with NHTSA — and what to check before you buy.

Engine And Engine Cooling
Check coolant level and color, look for leaks, and confirm the engine reaches normal temperature without overheating.
Fuel System
Sniff for fuel odor, check for leaks, hard starts or stalling, and confirm the fuel gauge reads correctly.
Power Train
Drive through every gear: watch for slipping, hard or delayed shifts, and shudder. Check for transmission/driveline leaks and noises.
Diesel
Have a trusted mechanic inspect this system as part of a pre-purchase inspection.
Service Brakes
Brakes should feel firm and quiet — no grinding, pulsing or pulling. Check for an ABS light and uneven pad/rotor wear.
Electrical System
Test every electrical feature: windows, locks, infotainment, charging and all lights. Watch for flickering, dead accessories or warning lights.

Investigations & service bulletins

NHTSA defect investigations 3

HVAC Switch Failures Closed

This investigation was opened based on one complaint and reports from four transportation fleets alleging 182 blower motor control switch failures. ODI was concerned that these melting and burning switches could lead to an open flame that could spread throughout the vehicle. After a comprehensive review of all data related to overheating blower motor control switches in the subject vehicles, ODI did not identify the…

NHTSA #EA10003 · Electrical System · opened Apr 2010 · closed Mar 2012

HVAC Switch Failures Closed

ODI has received 1 complaint and reports from 4 transportation fleets alleging 182 switch failures. Each fleet operates mini buses built on a Ford E350 or E450 cutaway chassis. The OEM HVAC blower switches have melted, smoked, burned or experienced open flame and become inoperable on vehicles in each fleet. Some drivers have reported a burning smell or smoke coming from the dash. One fleet reported a vehicle fire. No…

NHTSA #PE09055 · Electrical System · opened Dec 2009 · closed Apr 2010

SPARK PLUG EJECTION FROM CYLINDER HEAD Closed

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES. ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECT…

NHTSA #DP05005 · Engine And Engine Cooling · opened Sep 2005 · closed Jan 2006

An investigation means NHTSA is examining a possible defect — it is not a recall, and many close without one.

Manufacturer service bulletins 85

Technical notes the manufacturer sent to dealers about known issues and fixes. Useful to mention to a mechanic — they are not recalls and repairs may not be covered. Showing the 10 most recent of 85.

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP A…

Bulletin SSM 51909 · Power Train · Sep 2023

This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible…

Bulletin DOR-X8B9R-11 · Steering · Apr 2018

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

Bulletin ASI-44534 · Power Train · May 2014

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 20…

Bulletin ASI-44404 · Power Train, Engine And Engine Cooling · Feb 2014

FORD: RUNS ROUGH, LACKS POWER, HARD START, NO START. SOME VEHICLES AND TRUCKS EQUIPPED WITH 6.0L ENGINE MAY EXHIBIT A RUNS ROUGH, LACKS POWER, HARD TO START, NO START CONCERN WITH OR WITHOUT DIAGNOSTIC TROUBLE CODE (DTC) P0611 CODE OR VARIOUS INJECTOR CIRCUIT…

Bulletin TSB-10-12-6 · Fuel System, Gasoline · Jun 2010

FORD: SOME VEHICLES WITH DIESEL ENGINES MAY EXPERIENCE NO STARTS, HARD STARTS OR ROUGH RUNNING WHEN COLD AND MAY BE ACCOMPANIED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0611, P1378 AND/OR ALL 8 INJECTOR CIRCUIT CODES. *PE

Bulletin TSB-08-26-3 · Engine And Engine Cooling, Fuel System, Other · Jun 2009

FORD: SOME VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINE MAY EXHIBIT ANY ONE OR COMBINATION OF THE FOLLOWING CONCERNS-LACK OF POWER, WHITE/BLACK SMOKE OR A SURGE. *PE

Bulletin TSB-08-16-13 · Engine And Engine Cooling · May 2009

FORD TRUCKS: MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE, CRANK/NO START-DIAGNOSTICS FOR FUEL SYSTEM. THERE ARE SEVERAL POTENTIAL CAUSES FOR THESE SYMPTOMS. *PE

Bulletin TSB-08-20-1 · Engine And Engine Cooling · Mar 2009

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

Bulletin 08-2-11 · Engine And Engine Cooling · Mar 2008

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ

Bulletin 07219 · Engine And Engine Cooling · Oct 2007

Source: NHTSA Office of Defects Investigation, listed for the ECONOLINE. Model-year data, not specific to one car.

About the Ford econoline

The Ford E-Series is a range of full-size vans produced by the Ford Motor Company since 1961. Introduced as a replacement for the Ford F-Series panel van, the line has spanned four generations. Sold in both retail and commercial markets, the E-Series has been offered as passenger and cargo vans, as well as in cutaway and stripped-chassis configurations.

From Wikipedia, licensed CC BY-SA 4.0. Describes the model line in general, not this model year specifically.

2004 Ford econoline trims & engines on record

Engines
5.4L 8-cyl 250 hp · 4.6L 8-cyl 225 hp

2004 Ford econoline vehicles on record

Other Ford econoline model years

2004 Ford econoline — frequently asked questions

Does the 2004 Ford econoline have any safety recalls?

NHTSA lists no safety-recall campaigns for the 2004 Ford econoline. Whether an individual car still needs a recall repair depends on its VIN — check it on NHTSA.gov or ask a franchised dealer. Recall repairs are done at no charge.

What are the most common problems with the 2004 Ford econoline?

Across all 115 owner complaints filed with NHTSA, the most-reported problem areas are engine and engine cooling, fuel system, power train.

Sources: NHTSA (recalls, complaints, crash tests), U.S. EPA (fuel economy). Vehicle data only — CarLogs never shows owner information.