2004 Suzuki Aerio
Recalls, most-reported problems, crash-test ratings, fuel economy and what a 2004 Suzuki Aerio is worth — from official NHTSA and EPA data. 6 on record.
2004 Suzuki Aerio at a glance
Included: that car's specs and build sheet, model-year recall campaigns and a fair price.
2004 Suzuki Aerio recalls 1
ON CERTAIN VEHICLES EQUIPPED WITH 5-SPEED MANUAL TRANSMISSIONS, DUE TO IMPROPER SHAPE OF THE CLIP, THE RETAINING CLIP THAT KEEPS THE GEAR SHIFT CABLE ATTACHED TO THE GEAR SHIFT LEVER CAN CONTACT THE GEAR SHIFT LEVER HOUSING IF EXCESSIVE LATERAL FORCE IS APPLIED WHEN SHIFTING TO FIRST GEAR.
Fix: DEALERS WILL REPLACE THE GEAR SHIFT CABLE RETAINING CLIP WITH A CLIP THAT HAS A DIFFERENT SHAPE. THE RECALL BEGAN ON AUGUST 13, 2007. OWNERS MAY CONTACT AMERICAN SUZUKI AT 1-800-934-0934.
Source: U.S. NHTSA, checked 4 Nov 2026. A campaign covers the model year; to see whether a particular car still needs the repair, check its VIN on NHTSA.gov or ask a franchised dealer.
2004 Suzuki Aerio common problems
The most-reported problem areas across all 14 owner complaints filed with NHTSA — and what to check before you buy.
2004 Suzuki Aerio safety ratings
Source: NHTSA 5-Star Safety Ratings (NCAP), tested as the 2004 Suzuki Aerio 5-DR. Hatchback. Ratings can differ by body style and drivetrain.
2004 Suzuki Aerio MPG & running costs
Source: U.S. EPA / DOE fueleconomy.gov. The EPA lists 2 versions of this model year; combined is shown as a range and the other figures are averages.
What's a 2004 Suzuki Aerio worth?
Estimated 5-year cost to own
A rough guide to what running a 2004 Suzuki Aerio costs over five years and 75,000 miles.
How this is estimated: fuel is the U.S. EPA annual cost at 15,000 miles a year. There aren't enough comparable listings to estimate depreciation for this model, so it is left out. Not included: insurance, maintenance, repairs, taxes, registration and finance costs. Treat it as a comparison guide, not a quote.
Dimensions & weight
Manufacturer-reported figures for the 2004 Suzuki Aerio — ranges cover the 3 body / drivetrain versions on record. Source: Transport Canada vehicle specifications via NHTSA.
Investigations & service bulletins
Manufacturer service bulletins 9
Technical notes the manufacturer sent to dealers about known issues and fixes. Useful to mention to a mechanic — they are not recalls and repairs may not be covered.
Reminder of the importance to conduct safety inspections for rust damage to suspension and related parts that could be caused by road salt or other chemicals applied to the roadway.
Bulletin SUZ_016008 · Suspension, Structure · Jul 2022This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball stud from becoming s…
Bulletin N-Q-G-045 · Suspension, Equipment · Nov 2018SUZUKI: PARTS LIST FOR REPAIRING MANUAL TRANSAXLE 5TH GEAR CONCERNS SUCH AS POPPING OUT OF GEAR WHILE DRIVING. WORN OR FAILED 5TH GEAR SYNCHRONIZER, 5TH GEAR, AND RELATED PARTS. *PE
Bulletin TSB-05-04289 · Power Train · May 2009LEFT DRIVE SHAFT POPS OUT OF FINAL DRIVE AERIO MANUAL TRANSMISSION. *MJ
Bulletin 0206284 · Power Train · Jan 2004ALTERNATOR REPLACEMENT. *TT
Bulletin 0306304 · Electrical System · Jan 2004ABNORMAL REAR TIRE WEAR. *TT
Bulletin 0211225 · Suspension, TiresMODIFICATION OF MAIN BEARING OIL CLEARANCE AND THE BEARING SELECTION PROCEDURE. 2002-2005 SUZUKI AERO-RH420/RH423 *SC
Bulletin 0405175 · Engine And Engine CoolingDRIVER AND/OR PASSENGER SIDE MIRROR LOOSE. SUZUKI AERIO (RH420/RH423) *SC
Bulletin 0612144 · VisibilitySERVICE MANUAL CORRECTION OF ALIGNMENT SPECIFICATIONS. *EH
Bulletin 0304145 · EquipmentSource: NHTSA Office of Defects Investigation, listed for the AERIO. Model-year data, not specific to one car.
Canadian recalls 1
Transport Canada recall campaigns for the 2004 Suzuki Aerio. Relevant if the car was first sold in, or imported from, Canada.
Powertrain
On certain vehicles, the retaining clip that secures the gear shift cable to the shift lever can contact the lever housing if excessive lateral force is applied when shifting to first gear. Repeated shifting in this manner can eventually cause the retaining clip to break. Should this happen, the shift cable can become disconnected from the lever, resulting in loss of the abilit…
Transport Canada #2007233 · Jul 2007Source: Transport Canada Motor Vehicle Safety Recalls Database.
About the Suzuki Aerio
The Suzuki Aerio is a subcompact car that was built by Suzuki. It was introduced in 2001 as a replacement for the Suzuki Esteem/Baleno, with a tall 5-door SX model hatchback and a 4-door sedan body. It featured two different 16-valve gasoline inline-four engines, with 1.5-litre and 1.8-litre, this one capable of 125 PS JIS. Production was discontinued in 2007 around the world and replaced by the Suzuki SX4, except in Pakistan and China where production was continued by Changhe-Suzuki until 2019.
From Wikipedia, licensed CC BY-SA 4.0. Describes the model line in general, not this model year specifically.